應(yīng)用方案主頁(yè) > 新聞中心 > 應(yīng)用方案 > 河南鄭州石灰石制砂生產(chǎn)線：塔樓制砂生產(chǎn)線
一、項(xiàng)目建設(shè)背景
河南鄭州某預(yù)拌砂漿生產(chǎn)企業(yè)2017年10月在新密市曲梁鎮(zhèn)建成的這條石灰石制砂生產(chǎn)線，采用黎明重工VU120塔樓式制砂系統(tǒng)，具有典型的現(xiàn)代化制砂項(xiàng)目特征：
原料特性：處理外購(gòu)石灰石原料，莫氏硬度3-4級(jí)
產(chǎn)品定位：更好預(yù)拌砂漿用砂，符合GB/T 14684-2022標(biāo)準(zhǔn)
建設(shè)理念：采用"集約化、智能化、環(huán)保化"設(shè)計(jì)思路
二、VU120核心系統(tǒng)解析
1. 模塊化集成設(shè)計(jì)
功能模塊 技術(shù)特點(diǎn) 性能參數(shù)
制砂主機(jī) 復(fù)合破碎腔設(shè)計(jì) 出料針片狀含量<8%
模控篩 多級(jí)振動(dòng)篩+氣流篩 可調(diào)細(xì)度模數(shù)2.3-3.1
粒優(yōu)機(jī) 渦流空氣分選 石粉控制精度±1%
加濕系統(tǒng) 霧化噴淋+攪拌 含水率控制3-5%
2. 環(huán)保節(jié)能技術(shù)
粉塵治理：三級(jí)收塵系統(tǒng)（旋風(fēng)+布袋+活性炭）
節(jié)水設(shè)計(jì)：工藝水回用率>90%
降噪措施：全封閉塔樓+吸音材料（≤65dB）
3. 智能化控制
配置PLC自動(dòng)控制系統(tǒng)，實(shí)現(xiàn)：
遠(yuǎn)程監(jiān)控產(chǎn)量、能耗實(shí)時(shí)數(shù)據(jù)
自動(dòng)調(diào)節(jié)破碎機(jī)轉(zhuǎn)速
故障預(yù)警診斷
三、經(jīng)濟(jì)效益分析
占地僅300㎡（傳統(tǒng)方案需800㎡）
建設(shè)周期45天
成品優(yōu)勢(shì)：
壓碎值≤20%
MB值≤1.0
顆粒級(jí)配連續(xù)
四、應(yīng)用場(chǎng)景擴(kuò)展
該生產(chǎn)線技術(shù)方案可根據(jù)原料特性調(diào)整：
原料擴(kuò)展：
花崗巖（調(diào)整耐磨件后）
建筑固廢（需預(yù)處理）
礦山尾礦
產(chǎn)品延伸：
混凝土用機(jī)制砂
瀝青拌合料
特種砂漿骨料
五、項(xiàng)目實(shí)景解析
布局特點(diǎn)：
垂直立體布局
物料自流設(shè)計(jì)
全封閉鋼結(jié)構(gòu)
運(yùn)行實(shí)況：
日均產(chǎn)量2000-2500噸
設(shè)備運(yùn)轉(zhuǎn)率≥85%
該生產(chǎn)線投入運(yùn)行五年多來，已累計(jì)生產(chǎn)更好機(jī)制砂超過300萬噸。
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塔樓制砂生產(chǎn)線
在礦山、能源、交通建設(shè),以及工業(yè)原材料生產(chǎn)等行業(yè)中,礦山機(jī)器作為施工開采設(shè)備和原料深加工設(shè)備,源源不斷的為各行各業(yè)提供著大量基礎(chǔ)工業(yè)產(chǎn)品和能源,極大的保障了國(guó)民經(jīng)濟(jì)的健康快速發(fā)展。因此礦山機(jī)器制造業(yè)成為國(guó)家建立獨(dú)立工業(yè)體系的基礎(chǔ),也是衡量一個(gè)國(guó)家工業(yè)實(shí)力的重要標(biāo)志。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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