應(yīng)用方案主頁(yè) > 新聞中心 > 應(yīng)用方案 > 江蘇連云港花崗巖制砂生產(chǎn)線,江蘇花崗巖制砂生產(chǎn)線
1. 項(xiàng)目概述
位置：江蘇連云港連云區(qū)板橋街道
建設(shè)背景：建材公司配套攪拌站項(xiàng)目，主要用于生產(chǎn)高品質(zhì)砂石骨料
物料性質(zhì)：外購(gòu)花崗巖（進(jìn)料粒度 ≤700mm）
成品規(guī)格：
機(jī)制砂：0-5mm
普通骨料：5-10mm、10-16mm、16-26mm
精品骨料：部分高強(qiáng)度碎石
產(chǎn)量：250噸/小時(shí)
用途：商砼（商品混凝土）+ 零售
這里是2023年9月江蘇連云港花崗巖碎石制砂生產(chǎn)線回訪現(xiàn)場(chǎng)。該項(xiàng)目位于連云區(qū)板橋街道，是建設(shè)工程公司攪拌站配套項(xiàng)目，加工物料為外購(gòu)的花崗巖，成品為砂石骨料，主要用于生產(chǎn)混凝土和零售。該生產(chǎn)線主要設(shè)備來(lái)自黎明重工，PE900*1200鄂式破碎機(jī)、HST250單缸液壓圓錐破碎機(jī)、HPT300多缸液壓圓錐破碎機(jī)破碎，VSI5X1145制砂機(jī)整形制砂，圓振動(dòng)篩篩分，綜合時(shí)產(chǎn)250噸左右。
3. 生產(chǎn)線亮點(diǎn)
適配花崗巖特性：HST/HPT液壓圓錐破組合增強(qiáng)硬巖破碎效率，降低磨損成本
精細(xì)化篩分：多臺(tái)S5X振動(dòng)篩協(xié)同作業(yè)，精準(zhǔn)分級(jí)4種規(guī)格骨料+機(jī)制砂
智能控制：集中電控系統(tǒng)，實(shí)現(xiàn)流程自動(dòng)化監(jiān)測(cè)與調(diào)節(jié)
環(huán)保達(dá)標(biāo)：配備除塵降噪措施，符合江蘇地區(qū)環(huán)保要求
4. 成品應(yīng)用 & 效益
機(jī)制砂（0-5mm）：用于C30以上高標(biāo)號(hào)混凝土
骨料（5-26mm）：商砼攪拌站自用+對(duì)外銷(xiāo)售
經(jīng)濟(jì)效益：
設(shè)備運(yùn)行穩(wěn)定，維護(hù)成本低（HPT圓錐破易損件壽命提升30%）
成品粒形優(yōu)異，市場(chǎng)溢價(jià)能力顯著
5. 工藝深化解析
該生產(chǎn)線采用"三段一閉路"好的破碎流程，粗碎環(huán)節(jié)PE900×1200顎破配備液壓調(diào)整排料口裝置，可快速應(yīng)對(duì)不同進(jìn)料尺寸變化；中細(xì)碎階段HST250與HPT300形成梯度破碎體系，前者實(shí)現(xiàn)85-160mm物料的中碎預(yù)處理，后者雙機(jī)并聯(lián)確保＜60mm物料的細(xì)碎通過(guò)率提升40%。VSI5X1145制砂機(jī)采用專(zhuān)利的"四口轉(zhuǎn)子+周護(hù)板"結(jié)構(gòu)，通過(guò)調(diào)整轉(zhuǎn)速（45-60m/s）可實(shí)現(xiàn)機(jī)制砂細(xì)度模數(shù)2.4-3.0的精準(zhǔn)控制。
6. 環(huán)保與智能化
項(xiàng)目配置了旋風(fēng)除塵+脈沖布袋除塵雙重系統(tǒng)，粉塵排放＜20mg/m³；篩分機(jī)組采用橡膠彈簧減振技術(shù)，噪聲控制＜75dB。智能化方面通過(guò)PLC更好控制系統(tǒng)實(shí)現(xiàn)三大關(guān)鍵優(yōu)化：
1）基于電流檢測(cè)的自動(dòng)給料調(diào)節(jié)
2）圓錐破腔型磨損實(shí)時(shí)監(jiān)測(cè)
3）制砂機(jī)潤(rùn)滑系統(tǒng)溫度連鎖保護(hù)
7. 市場(chǎng)競(jìng)爭(zhēng)力分析
該生產(chǎn)線成品機(jī)制砂MB值＜1.0，石粉含量可控在7-10%，特別適合高標(biāo)準(zhǔn)商用混凝土生產(chǎn)。16-26mm精品骨料壓碎指標(biāo)＜12%，已穩(wěn)定供應(yīng)連云港跨海大橋等重點(diǎn)項(xiàng)目。對(duì)比傳統(tǒng)產(chǎn)線，該方案噸能耗降低15%，得益于HPT300的液壓系統(tǒng)節(jié)能設(shè)計(jì)和VSI5X的深腔轉(zhuǎn)子優(yōu)化。
8. 客戶收益亮點(diǎn)
投資回報(bào)周期縮短至14個(gè)月（常規(guī)產(chǎn)線約18個(gè)月）
機(jī)制砂銷(xiāo)售單價(jià)較市場(chǎng)均價(jià)上浮10-15%
設(shè)備綜合利用率達(dá)92%（行業(yè)平均約85%）
如需花崗巖加工方案比選或設(shè)備運(yùn)行數(shù)據(jù)，請(qǐng)聯(lián)系技術(shù)工程師獲取定制化報(bào)告！
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江蘇花崗巖制砂生產(chǎn)線還必須找到正確的組合,為各層次的客戶提供他們能夠支付得起的產(chǎn)品。此外,制造商還可以通過(guò)提供簡(jiǎn)單的機(jī)器設(shè)備為其好的產(chǎn)品建立起保護(hù)墻。
Henan LIMING Heavy Industry Science and Technology Co. LTD which mainly manufacture large and medium-sized crushing and grinding equipments was founded in 1987. It is a modern joint-stock corporation with research, manufacturing and sales together. The Headquarter is located in HI-TECH Industry Development Zone of Zhengzhou and covers 80000 m ². Another workshop in Shangjie Industry Park covers 67000 m ². Over the more than 30 years, our company adheres to modern scientific management system, precision manufacturing, pioneering and innovation. Now LIMING has become the leader in domestic and oversea machinery manufacturing industry.
LIMING brings a large number of high-qualification talents together. Bai Yinghui, general research and development engineer, is a well-known expert in crushing and grinding area who won the youth medal of technology of the state council and receives special government allowance. LIMING owns an experienced service team, offering the customer free design and professional skill training and live guide for installation and debugging. The company's service networks have spread all over the country. Established client files, and mix the traditional door-to-door service with online service together, complementary the advantages. LIMING has won high recognition from clients.
The company mainly manufactures mobile crushers, stationary crushers, sand-making machines, grinding mills and complete plants that are widely used in mining, construction, highway, bridge, coal, chemical, metallurgy, refractory matter, etc. Product quality is life, and scientific innovation is motive power. LIMING got ISO international quality system certification, European Union CE certification and Russian GOST certification. The company has strong research and development strength and innovation.
LIMING machinery research institute was founded in 2005 which is the most powerful comprehensive technological research institute in the domestic mining machinery industry and provides top scientific research platform for professional personnel. Up to now, LIMING has won 10 national patents, 24 national utility model patents and 3 provincial science and technology achievement awards. The company products remain the international leading level by strengthening international exchanges and cooperation all the time, and has won a wide range of international market, such as Russian, Azerbaijan, Kazakhstan, Turkey, Kuwait, South Africa, Egypt, Vietnam, Malaysia, India, Australia, Korea, Canada and European Union,etc. Through more than 30 years' hard work, LIMING's staff built supremacy of credibility, excellent quality, service "LIMING" brand, and has made outstanding contributions to the development of mechanical manufacturing industry for China and the whole world.
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